2. MAINTENANCE INSPECTIONS
Normal maintenance inspections of the ESP can be classified in three (3) different type of inspections, which are:
1. Daily inspections
2. Monthly inspections
3. Annual inspections
2.1 Daily inspections
(during normal operation)
During normal operation of the ESP plant it is advised to visually check/monitor the ESP condition and operation in overall manner. All found defects should be correctedor repaired at once when noticed. When doing this, Safety Precautions must always be followed (see Section 3 below).
Areas to be daily checked/monitored are e.g.:
- See, that all ESP safety grounding equipment are in their own places,
- See, that all ESP manholes are closed and that the insulating cushions are in their places,
- See, that all stairs and walkways are not used as storage areas, but free from all foreign objects, It is also recommended to keep a daily operating log for certain ESP operating parameters, which can include:
- Flue gas operating temperature,
- Pressure drop across the ESPs,
- kV- and mA- values for each of the T/R units,
- Rapping system’s ON/OFF- signals,
- Conveyors and rotary feeders operation in the bottom hopper. *)
*) It is extremely essential to make sure at all times, that the bottom hoppers are continuously discharged from collected fly-ash. It must be stressed, that the hopperis designed for continuous discharging – not to act as fly-ash silo.
2.2 Monthly inspections (during normal operation)
It is further recommended to perform following operations on monthly basis:
- Check, that the rapping gear-drives do not make any disturbing noise,
- Check, that all rapping systems are really operating by listening the sound of the hammers hitting at the same time, when each respective gear-drive is ON,
- Check, that all thermal insulations are in good condition,
- Check, that the T/R unit control cabinets are free from dust,
- Check, that the T/R units oil level is within the limit lines,
- Check, that all switches and relays are in their correct positions.
2.3 Annual inspections (during shutdown)
During annual shutdowns it is further recommended to perform the following inspections:
- Measure the operating current (A) from all motors and heaters,
- Visually check the condition of all porcelain insulators. If cracked insulators are found, they should be replaced with new ones,
- Clean all insulators free from dust e.g. with a wet cloth,
- Check, that all manhole sealings are in good condition and no leakage is visible,
- Check, that there are no dust deposits inside the ESP and in the hopper, *)
-> If dust accumulation is found in the hoppers, then they should be removed before next boiler start-up.
- Check, that the alignment of the electrodes with respect to the collecting plates is equal in each gas passage, *)
- Check, that the rapping systems are operating correctly, and that no abnormal wearing is visible, *)
- Check, that there is no visible corrosion or air leakages inside the ESP, *)
- Check, that there is no broken discharge electrodes in the electrical field, *)*)
Safety Precautions must be followed when entering the ESP!!!